Crimped wire mesh

OptimumWire Woven Wire

Square and Slotted
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The Industry’s Strongest Wire
OptimumWire is the key durability component in most of screen media (also known as screen cloth and screening media). It is manufactured with a higher carbon and higher manganese content than traditional woven wire, providing more resistance to abrasion and better performance in your application. Its high ductility, hardness and tensile strength make it less susceptible to breaking in high impact conditions and with highly abrasive materials, so it lasts longer and minimizes labor, maintenance and lost production costs.

Benefits Of OptimumWire Woven Wire
Provides up to 40% longer wear life when compared to traditional woven wire
Allows producers to increase open area and throughput by using a smaller wire diameter without sacrificing wear life
Minimizes downtime spent cleaning/replacing screens
Manufactured with a stringent wire opening tolerance of + or – 3%
Available in the industry’s largest variety of wire diameters from .047 inches (1.2 mm) to .750 inches (19 mm) and opening sizes from .125 inches (3.18 mm) to 5 inches (127 mm)

The weaving process is also crucial. Each screen is woven with an extremely tight tolerance to any type of movement within the crimp or weave, preventing the wires from rubbing against each other and wearing prematurely during use. A tight weave is produced every time, and the tighter the weave, the more durable the woven wire. Also, most large traditional woven wire diameters are made of unprocessed “rod” that varies in diameter throughout its length and creates loose crimping. Larger OptimumWire diameters are manufactured from a true hard-drawn process wire that is consistent throughout, so you get the strongest screen media possible every time you order.

stainless steel
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Stainless Steel Handles Extreme Challenges
Every our screen media solution is available in a stainless steel wire option that holds up better against highly abrasive material and protects against severe blinding and clogging problems. By adding 11% or more chromium to steel, a stainless steel alloy becomes non-staining under most conditions that corrode plain steel. In addition, alloys containing chromium and nickel are not magnetic when they are annealed, so material passes through better instead of sticking to the wire. For the most severe applications, we offer two types of stainless steel woven wire:

Type 304: The most common type of stainless steel wire available, it is sometimes referred to as “18-8” (18% chromium, 8% nickel). Type 304 is comparable to high-carbon wire in ductility, wear resistance and tensile strength, withstands outdoor exposure without rusting and resists oxidation at temperatures up to 1,400 degrees F (760° C).

Type 316: It is stabilized by the addition of 2% molybdenum. Like Type 304, Type 316 is an “18-8” alloy, but it has better resistance to pitting and corrosion than Type 304 where brines, sulphur-bearing water or chlorides are present. It also has the valuable property of high creep strength at elevated temperatures.

our stainless steel screen media is available in .025-inch (.63 mm) to .375-inch (9.5 mm) wire diameters.

Flex-Mat 3

Tensioned
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Increase Throughput By Up To 40%
Flex-Mat3 High-Performance, Self-Cleaning Screen Media technology has been proven to increase screening efficiency in more than 25,000 applications worldwide. Its distinctive lime-green polyurethane strips bond the individual wires and allow them to vibrate independently at different frequencies. This creates more screening action so properly sized material falls through instead of sticking to the wire. In addition, Flex-Mat 3 is manufactured with our highly abrasion resistant OptimumWire that delivers the industry’s best combination of ductility, hardness and tensile strength—resulting in the longest lasting wire available.

Benefits Of Flex-Mat 3 Tensioned Panels
Increases material throughput by up to 40%
Provides up to 30% more screen capacity than traditional woven wire screen media
Virtually eliminates blinding, pegging and clogging
Minimizes downtime spent cleaning/replacing screens
Lasts up to 3 times longer than traditional woven wire
Now flat, modular screen decks can be transformed to use Flex-Mat 3 Tensioned panels.

Try It 100% Risk Free
If you want to try Flex-Mat 3 for the first time, in new applications or on additional screen decks, you qualify for our Results Guaranteed offer. Try a full deck of Flex-Mat 3 for 30 days. Your screening productivity will increase or we will replace it with another product or reimburse your money. It’s that simple.

Flex-Mat 3 Modular
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Replacing Polyurethane & Rubber Panels
Flex-Mat 3 High-Performance, Screen Media technology, which has been proven to increase screening efficiency in more than 25,000 applications worldwide, is available in easy-to-install modular panels. Its distinctive lime-green polyurethane strips bond the individual wires and allow them to vibrate independently at different frequencies. This provides more open area than polyurethane or rubber panels without sacrificing significant wear life. Flex-Mat 3 is manufactured with highly abrasion resistant OptimumWire? that delivers the industry’s best combination of ductility, hardness and tensile strength—resulting in the longest lasting wire available.

Benefits Of Flex-Mat 3 Modular Panels
Increases material throughput by up to 40%
Provides up to 50% more screen capacity than modular panels
Virtually eliminates blinding, pegging and clogging
Minimizes downtime spent cleaning/replacing screens
Provides greater throughput on polyurethane and rubber screen decks
Available in a variety of locking systems in 1-foot (305 mm) x 1-foot (305 mm) and 1-foot (305 mm) x 2-foot (610 mm) pin-type panel configurations and frame thicknesses of 1.18 inches (30 mm) or 1.57 inches (40 mm)

Try It 100% Risk Free
If you want to try Flex-Mat 3 for the first time, in new applications or on additional screen decks, you qualify for our Results Guaranteed offer. Try a full deck of Flex-Mat 3 for 30 days. Your screening productivity will increase or we will replace it with another product or reimburse your money. It’s that simple.

Flex-Mat 3 Series L
22 Series L Piano Wire Meets Polyurethane’s Durability
Flex-Mat3 Series L is a high-performance harp (or piano) wire manufactured with the individual wires firmly molded in polyurethane strips, eliminating the steel-on-steel wear associated with traditional harp wire. Every wire is equally tensioned, increasing the overall efficiency of the screen to produce the spec material you are trying to achieve.

Benefits Of Flex-Mat 3 Series L
Lasts up to twice as long as traditional harp/piano wire
Keeps material in spec
Handles shock loads better than conventional harp and/or piano wire
Flex-Mat 3 Series L is available in customized wire types, diameters and configurations to match your specific applications. It is manufactured with our highly abrasion resistant OptimumWire that delivers the industry’s best combination of ductility, hardness and tensile strength—resulting in the longest lasting wire available.

Modular Deck Crown Adaptors
3 Modular Deck Crown Adaptors

NEW Modular Deck Crown Adaptors for modular decks!! Producers can now convert their flat screen decks to crowned decks on both pin- and grooved-type screen decks and choose the best screen media for the job without being limited by the screen deck.

The line of Modular Deck Crown Adaptors is developed to fill an expressed need from producers with flat screen decks that were limited to only using modular screen media but wanted to use Flex-Mat 3 Tensioned High-Performance Screen Media. Producers can expect to increase open area up to 100 percent or more by converting modular decks to a crowned tensioned deck of Flex-Mat 3.

From Arctic tundra to Mongolia steppe,
From African desert to Chile andes,
Our products there, and we have already there.
112 packaged crimped wire mesh

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